Fabrication of Battery Operated Forklift using blue tooth
Abstract
Mechanical fork lift is an improved and advance technology that helps brought about revolution in the mechanical industries today all heavy engineering company uses it. Widespread use of the forklift truck had revolutionized warehousing practices before the middle of the 20th century.
A mixture of material handling systems is in the use, exact from that entirely physical to the ones that are semi-automatic but manually controlled. Forklifts have revolutionized warehouse work.
They made it possible for one person to move thousands of pounds at once. Well-maintained and safely operated forklifts make lifting and transporting cargo infinitely easier.
This is the general description of a normal forklift truck. To enhances the technology further, this prototype module is constructed with remote technology, there by the operator can walk along with the forklift for better visibility & the container can be placed accurately (precision position). This increases the safety of the operator, here we design a forklift which is controlled by blue tooth apps.
SYMBOLS AND ASSUMPTIONS
“Construction of Battery Operated Forklift” aims at eco-friendly and fuel efficient and robust working with easy material handling and reducing the number of accidents as it is remote operated. We also focused on reducing the number of man power required during the loading and unloading operation of forklift. Though it is remote operated not only the skilled labour but
unskilled labour can also operate as it does not require any special training. This forklift will provide better visibility and thus reduces the number of accident and helps in safe transportation to the destination.
CIRCUIT DIAGRAM
Fabrication of Battery Operated Forklift using blue tooth
COMPONENTS
Fork
The dimension of fork is 125x18x5 mm. The material selected Mild steel. The max load carrying capacity is 50N.
Shaft
The dimension of the shaft is 5mm diameter and 220 mm length.The material selected is Mild steel. It is an
interconnection between primary and secondary chain drive
Geared Motor
It drives the primary chain drive at 24rpm. The torque is about 5 kg-cm and the power input is 12V DC.
Tensioner
It is used to maintain the tension in secondary chain drive.
Bearing
SKF 618/6 bearing is selected which is having I.D. 6
mm and O.D. 13 mm.
Wheel motor
It function is to travel to and fro. There are 4 no of motor of 30rpm each.
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